Box washing systems - 250 boxes (bakery)
Box washing systems - 250 boxes (bakery)
Box washing system Highline
Type DLWA 250-Bakery
Our all-rounder for bakeries: Washing system can be universally used for different items
- Capacity: 250 baskets/h (60/40) or 100-150 trays/h (58/78 or 60/90)
- Completely double-walled, soundproof and heat insulated machine housing,
made of one piece and completely welded, lowenergy consumption - Nozzle arms with stainless steel nozzles can be removed and cleaned without any tools (Nozzle arms with forced positioning)
- Washing temperature approx. 55°C
- Infeed table: Length 1,500 mm
- Longitudinal or transverse through-feed with a Scanbelt bone chain, clearly slanted with Euronorm containers
- Passage height suitable for Euronorm E1-E3-crates, adjustable on request for customer-specific items to be washed
- Tunnel pass-through with height adjustment via easily adjustable hold-down devices
- Stainless steel centrifugal pump with 4 kW Capacity at 1,000 l/min circulation and 2 bar washing pressure, distributed on 50 stainless steel flat spray nozzles
- Integrated large external filter tank for taking up larger amounts of dirt
- Electric tank heater: 2x 10 kW; optional with steam directly or via heat exchanger
- Outfeed table: Length 1,500 mm with limit switch (Belt + final rinsing stop with full outfeed table)
- Optionally with blow-off tunnel in different performance levels, depending on desired blow-off result
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*incl. external filter tank.
Technical data depends on equipment. Errors and omissions excepted. Information provided without guarantee.
Material
Made of rustproof stainless steel 1.4301
Description
This washing system has been especially developed for bakeries and can be universally used for different items such as baking trays, crates and so on. The trays run longitudinally through the machine and are fixed by easily adjustable, lateral hold-down devices. Crates are conveyed longitudinally or diagonally through the machine.
Options
- Fresh water pre-spraying at water supply temperatures less than 45°C Article no. 11.10.00.69
- Fresh water pre-spraying at water supply temperatures larger than 50°C Article no. 11.10.00.68
- Box turner / one-person operation, Article no. 11.10.00.80
- Vapour exhaust DN 250, 1,500 m³/h at 500 Pa Article no. 11.10.00.81
- Tank heater with direct steam Article no. 11.10.00.84
- Tank heater with indirect steam Article no. 11.10.00.83
- Rinsing boiler, 1x 10 kW Article no. 11.10.00.86
- Rinsing boiler, 2x 10 kW Article no. 11.10.00.85
- Steam counterflow valve final rinsing Article no. 11.10.00.82
- Blow off DLWA-BS-1, +5 kW output, Total length +2,300mm Article no. 11.10.00.89
- Blow off DLWA-BS-2, +10 kW output, Total length +3,200mm Article no. 11.10.00.88
- Crates turner/ one-man operation +blow-off Article no. 11.10.00.78
- Gravity roller conveyor, straight or as a curve on request
Technical Data
| Power supply | 3x 400 V/ N/ PE; 50 Hz |
|---|---|
| Drain | DN 50 |
| Water connection | 2x 3/4“, min. 40°C in main wash and 15-85°C in after rinsing area, 2-5 bar, 2-8°dH |
| Water consumption | approx. 300-400 l/h |
| Heater | 2x 10 KW (electrical) |
| Tank capacity | 400 l. (outside box filter) |
| Pump capacity | 4 kW 1000 ltr./min. at 2 bar |
| Washing tunnel length | 1800 mm (main wash zone incl. rinsing zone) |
| Exhaust air | DN 250 (Stutzen) |
| Wash tunnel dimensions (w x h) | 610 x 410 mm |
| Power rating | 26 kW |
| Working height | 950 mm (ergonomic) |
Reference Photos
Video
Nozzle arm
Numbered nozzle arms avoid confusion after cleaning and maintenance
Nozzles
Stainless steel nozzles with an optimal opening angle for a good cleaning effect. Insensitive to pollution.
Conveyor belt
Scanbelt bone chain, durable and extremely flexible
Control cabinet
Large control cabinet with high-quality control components from well-known manufacturers.
Box slanting passages
Box slanting passges for less water diversion.
Double-walled housing
30mm insulated, double-walled tunnel housing for low energy consumption. With large maintenance doors for easy internal cleaning.
Holddown height adjustment
Easy height adjustment of the holddown device to clean differently high items in the wash tunnel.
Stainless steel centrifugal pump
Powerful stainless steel centrifugal pump with high circulation and high wash pressure.
Outside box filter
Large outside box filter for taking up large amounts of dirt. Easy cleaning of the filter boxes also during running operation.
Robust frame rack
Robust profile tube frame rack made of stainless steel. Protects against damage.
