Box washing systems for the industry

 

Box washing systems, often also referred to as box washing machines, are used in many industrial production companies and also in artisan food production companies to clean boxes or containers of sizes E1 to E3 according to European standards. Companies that use box washing systems do not only include production plants with strict hygiene requirements according to HACCP guidelines or IFS certification, such as in the food industry or catering industry. Also for complex industry branches where boxes are often used for transport and logistics, such as the automotive industry, the avoidance of residual dirt particles on functional components is an important criterion to prevent later malfunctions.

Box or container washing systems from Mohn are also available in special versions that can clean both plastic pallets and containers in combination. We offer many models in the Ecoline and Highline versions and also box washing systems with or without a pre-wash zone, depending on the intended use. In the pre-wash zone, the boxes, containers or pallets are rinsed to remove or soften coarse impurities to enable more efficient and thus also faster cleaning in the main wash zone as follow-up operation.

The washing systems for containers/boxes and pallets of the Highline series are all of the Hygienic Design and can therefore be cleaned quickly and easily with lowest media consumption rates. Due to their space-saving design and easy-to-operate elements, box washers of the Ecoline series are predominantly applied in food processing businesses, such as butchers' shops, bakeries, etc., due to their low throughput capacities.

Some box washing systems are specially designed to handle boxes of standard sizes E1 to E3, the so-called Euronorm containers. For the additional washing of plastic containers of other dimensions and plastic pallets, some of our container washing systems are also suitable, which also our industrial washing systems belong to.

Ecoline box washing systems

Our Ecoline box washing products are compact, cost-effective box washing systems equipped with both a main washing zone and a rinsing one. The two models are designed for 180 boxes or 300 boxes per hour and available in standard or special bakery versions (not designed for cleaning baking trays).

Highline washing systems - without pre-wash zone

Depending on the model, our Highline box washing systems without pre-wash zone are designed for containers (Euronorm containers), especially for bakeries or as an industrial washing machine also for cleaning containers and pallets with a wider throughfeed dimension.

Highline washing systems - with pre-wash zone

The Highline stainless-steel container washing systems with pre-wash zone are deliverable in 5 versions. Container or box washing systems with upstream pre-wash zone allow for a higher throughput capacity of up to 1200 units per hour.

Your contact persons

Do you have any further questions about our container washing systems or cleaning technology and would like personal specialist advice? By telephone or also on site with pleasure. Our experienced specialist advisers will find the optimum solution for you.


FIELD OF APPLICATION FOR BOX AND CONTAINER WASHING SYSTEMS Stainless Steel

As for transport or logistics, box washing systems can be purposefully used wherever regular cleaning of boxes of standard sizes E1 to E3 is required on a large scale, covering also those industrial sectors and types of business mentioned below, as well as many other areas. We will be happy to advise you whether a box washing system can be a purposeful alternative to other techniques of box washing for your company and your requirements.

Foodstuff industry

In many companies in the food industry, there is a particularly high demand for transport boxes and their impeccable cleaning in order to avoid contamination. In addition to the box washing systems, our industrial washing systems for cleaning containers and pallets can also be an alternative here, depending on your needs and the size of your company.

Bakeries

In bakeries, in addition to boxes or perforated bakery baskets for transport and storage, baking trays are in use above all, too. Our washing systems, which are specially designed for the needs of bakeries, therefore enable the cleaning of up to 400 baskets or even 200-250 trays per hour.

Industrial kitchens

Box washing systems can also be usefully employed in industrial kitchens. Our compact Ecoline models are often the best choice for cleaning the boxes in circulation.

Farms

Agricultural businesses with a high demand for transport boxes or perforated baskets (e.g. fruit cultivation, wine growing, etc.) that need to be cleaned on a regular basis can benefit from box washing systems. Different models from our product line are suitable to meet various cleaning capacities required.

Pharmaceutical and cosmetics industry

The particularly high demands on hygiene in the pharmaceutical and cosmetics industries require regular cleaning of different containers. Our washing systems can therefore be perfectly adapted to the respective requirements and in such a way guarantee perfect ideal integration into production and processing procedures.


DESIGN AND FUNCTION OF CONTAINER WASHING SYSTEMS 25 Years Experience

Box washing machine: Feeding zone with E-performance containers | Mohn GmbH

Feeding zone with E-performance containers

Box washing machine: Maintenance door - main wash zone | Mohn GmbH

Maintenance door - main wash zone

Box washing machine: Lever hold-down adjustment (set-up to throughfeed height) | Mohn GmbH

Lever hold-down adjustment (set-up to throughfeed height)

Box washing systems are characterized by a completely welded housing made of stainless steel and are equipped with both a main washing zone and a rinsing one while passing through the cleaning process. Models featuring an additional pre-wash zone are particularly suitable for medium to heavily soiled boxes. For example, in the meat processing industry, where boxes contaminated with blood should definitely be pre-rinsed cold to prevent protein coagulation by physical heating (at temperatures above 40 °C). In the feeding area, the boxes are transported into the washing system by a conveyor belt, which ensures optimum spacing between the boxes or containers and thus guarantees the best cleaning properties.

In the main wash zone, the heated water-detergent mixture is injected through stainless steel nozzles with large openings. In the subsequent rinse zone, the boxes are cleaned of detergent residues with heated fresh water. Both the cleaning liquids used and the fresh water are collected and returned to the circuit for best efficiency. The big-size industrial washing systems with high throughput capacity additionally enable the washing of containers and pallets avoiding a separate pallet cleaning system to be installed.


Please contact us

When planning and implementing washing systems various factors have to be observed. Please contact us for more information.


BOX WASHING SYSTEMS FROM MOHN Stainless Steel

Industrial washing systems to clean containers, boxes and pallets | Mohn GmbH

Industrial washing systems for every branch to clean containers, boxes and pallets | Mohn GmbH

We at Mohn, we are specialists in washing systems and hygiene technology with a special focus on the food industry, which is one of our main customers characterized by its high hygiene standards. Our aim is always to co-operate with our customers to ensure 100% implementation of the legal hygiene regulations in each specific process. Our washing systems are tailored to the special needs of the various industries with their individual requirements. On request, we can also manufacture special designs in close consultation with the customer. Our wide range of products - from process technology and factory equipment to more complex systems in the field of hygiene technology and cleaning technology - has made us the ideal partner for many companies and businesses for more than 20 years. Our customers include small and medium-sized enterprises as well as industry leaders.

In addition to the technical expertise and the excellent support of our customers, the low investments with high efficiency also speak in favour of our products, which consist exclusively of high-quality components to ensure long service life and low maintenance expenditure. Our service works with branded spare parts that are available worldwide. Of course, our systems can be fully adapted to your wishes and requirements of our customers. The easy operation of our machines also results in greater efficiency.

Close contact with the customer is particularly important to us and our technically competent staff will be happy to advise you in detail about our products and box washing systems. We are also happy to accompany you from the very beginning, i.e. from the creation of a hygiene concept to its implementation. With our box washing systems, we also focus on energy efficiency and the most resource-friendly fresh water consumption to reduce your operating costs and to save the environment.


OUR REFERENCE PROJECTS Edelstahl

Industrial washing machine in the meat industry

Industrial washing machine in the meat industry

A state-of-the-art 3-tank washing system with a length of 26 meters was put into operation at the family business Bahlmann Kalbfleisch, Germany in August 2022. This innovative industrial washing system enables Euronorm containers to be cleaned in a continuous process and offers integrated functions for label removal and drying.

Pass-through washing system in the baking industry

Pass-through washing system in the baking industry

For a manufacturer from the baking industry, Mohn GmbH has implemented a pass-through washing system, cleaning both transport boxes and baking trays. The basis of the installation is a container washing system type DLWA 250 Highline that with its tunnel dimensions is by default aligned as “Baking version” for the use in bakeries.


MOHN SERVICE – OUR PLUS FOR YOU Stainless Steel

Our claim

We do everything we can to make 100% implementation as easy as possible for our customers on basis of our products. Doing so, we also benefit from our decades of experience in this field, which helps us to provide our customers with the necessary expertise quickly and competently.

Advice and innovation

For us, the relationship with the customer always begins with in-depth and professionally competent advice in order to define the right solutions for our customers together. We also rely on constant innovation and closely monitor legislative developments to stay always one step ahead of potential changes.

Competent service

We are available to our customers through the service hotline 5 days a week at eight hours each for questions and first aid. Thanks to our own fleet of vehicles and our extensive warehouse of spare parts, our competent service technicians can also be deployed on site at your company in such a way that problems are solved as quickly as possible.

Maintenance agreements

If you want to be on the safe side, then conclude a maintenance contract right away. For example, our competent service technicians regularly inspect and maintain our washing systems and other complex products from our company and can in such a way rectify problems in advance without causing disruptions to the operating process.