Cabin washing system for 1x 200 l standard trolley

Cabin washing system
Type KWA-200

For meat bins 200 litres according to DIN 9797

  • Cleaning of 15-25 bins hourly (200l) with normal to strong soiling
  • Due to 180° position of the bin, the cleaning of all sides is possible (also in the area of the wheels and the bottom)
  • Hedgehog nozzle enables thorough cleaning of the bin interior, nozzle head can be screwed off and is thus easy to clean
  • Interior floor with sloped plates above washing tank, washing water is guided from the machine outside into the filter area and from there into the tank.
    Advantage: No direct soiling in the machine interior, no coarse dirt in the tank
  • SIEMENS S7-1200 control with SIEMENS touch screen monitor and display of all parameters
  • Wash programs with selectable treatment durations (e.g. short, medium, long)
  • Large washing tank for taking up large amounts of dirt (e.g. protein soiling)
  • Low energy consumption, tank double-wall isolated
  • Stable, completely welded machine with massive frame and high material thicknesses
  • Strong 15 kW EDUR stainless steel centrifugal pump 1500l/ min at 4 bar wash pressure
  • All gear motors can be easily dismounted via shrink disc connections

TypeCapacity HBWPower / hDimensions
W x D x H in mm
PDF
KWA-2001x 200 ltr.15-25 bins1.765 x ~ 3.275/ 1.975 x 2.615 mm11.10.02.70
Special dimensions  
Drum filter for automatic dirt discharge  11100273
Vapour exhaust 1500 m³/ h at 500 Pa  11100274
Direct tank heater via steam 11100275
Indirect tank heater via steam 11100276
Tank heater with hot water or thermal oil heat exchanger 11100281
10 kW electric boiler for heating the flushing water 11100277
20 kW electric boiler for heating the flushing water 11100279
Steam heat exchanger to heat the final rinsing water11100278
We manufacture individually according to customer requirements

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Material

Rustproof stainless steel 1.4301

 

Dimensions KWA-200

  • Length including security fence: 3,275 mm (without fence approx. 1975 mm)
  • Width: approx. 1,765 mm
  • Height: total 2,615 * mm (height of connection point Vapor extraction: 2420 mm)

* If necessary, various Attachments are dismantled to make one to achieve a lower insertion height.

 

THE ADVANTAGES AT A GLANCE

  • A SIEMENS S7-1200 control with SIEMENS touch screen enables simple operation and programming of the washing programs. The programs are programmed individually during commissioning based on your real conditions and individual needs. They can be adapted again at any time via a password-protected parameter level.
  • Thanks to the main nozzles own drive, the entire water pressure can be used to clean the items to be washed. No pressure whatsoever is lost, as is the case with water-pressure-operated nozzle assemblies. Excellent washing results are thus achieved.

  • Maintenance-free machine interior, as no maintenance-intensive parts are installed. The nozzle arms are driven by a gear motor located on the machine roof.

  • Stainless steel round hole nozzles with a large water passage for effective cleaning through maximum mechanical cleaning effect on the items to be washed. The large nozzle opening enables a self-cleaning function of the nozzles.

  • A double-walled insulated tank guarantees a low energy requirement.

  • Economical water consumption as the wash water is fed back into the main wash tank via a filter. The dirt floating on the surface of the water is discharged via an overflow. The consumption per wash cycle is approx. 15-30 liters (depending on the degree of soiling and the desired rinse aid result).

  • The filter and tank (inner radii R30!) Are easily accessible and therefore easy to clean.

  • Stable, completely welded stainless steel construction on solid stainless steel machine feet. The main frame on which the entire machine housing rests consists of rectangular tube 60/60/3. The side walls and the roof are made of 2 mm thick stainless steel sheet.

  • 2 Rittal control cabinets to separate the electrical and pneumatic systems.

  • High-quality components such as: SIEMENS control, EDUR pump, FESTO pneumatics, LENZE drive technology, DANFOSS solenoid valves and RITTAL HD control cabinets.

 

Description

For cleaning up to 30 lifting and loading trolleys (200l) every hour, for normal to heavy soiling 15-25 trolleys / h.

The user put the dirty bins into a robust socket for DIN9797 trolleys. To start the program, exit the safety area is acknowledged and the start button is pressed. The washing program previously selected on the SIEMENS display starts.

The 200 liter standard trolley (lifting and loading trolley) is tipped over into the washroom by a motor and placed via a powered hedgehog head nozzle. The hedgehog head nozzle is located centrally on a wash arm construction with lateral nozzles for external cleaning, which swivels laterally around the container with the aid of a drive positioned on the machine roof. By means of the round hole nozzles with a large water passage, all areas of the container (outside and inside as well as underbody and wheels) are effectively and thoroughly covered and excellent cleaning results are achieved.

The automatic rinsing then starts. This takes place via a separate nozzle system with line pressure (required on-site pressure at least 3 bar). After the washing program has ended, the water vapor produced is extracted by means of a suction motor. Then the door opens automatically and the bin is brought back to its starting position. The cleaned 200 liter trolley can be removed and made available for further use.

The machine is heated electrically, optionally with steam or hot water. For the safety of the operating personnel, the The task area is secured on both sides by a robust safety fence and in the entry area by a SICK security fence.

 

Options

  • Drum filter for automatic dirt discharge Article no. 11.10.02.73
  • Vapour exhaust 1500 m3/ h at 800 Pa Article no. 11.10.02.74
  • Direct tank heater via steam Article no. 11.10.02.75
  • Indirect tank heater via steam Article no. 11.10.02.76
  • Tank heater with hot water or thermal oil heat exchanger Article no. 11.10.02.81
  • 10 kW electric boiler for heating the flushing water Article no. 11.10.02.77
  • 20 kW electric boiler for heating the flushing water Article no. 11.10.02.79
  • Steam heat exchanger to heat the final rinsing water Article no. 11.10.02.78
  • Special support for similar container sizes on request

Technical Data

Power supply3x 400 V/ N/ PE (depending on the equipment)
DrainDN 50 (discharge in bottom drain)
Water connection3/4", temp. 10-85° C, min. 3-6 bar
Tank capacityapprox. 1.000 Ltr.
Air connection1/2", 6 bar
Exhaust airDN 250, 1500m³/h bei 500 Pa
Hot water connection (option)1 1/4" (for supply and return)
Steam connection (option)1-6 bar
Power rating steam heating16 kW
Power rating electric heating (10 kW)approx. 40-50 kW
Power rating hot water heating27 kW

Reference Photos

Video

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