Industrial washing systems for the food industry

What is an industrial washing system? 25 Jahre Erfahrung

Industrial washing systems are automated washing systems with a high throughput which are tailored to the needs of various processing industries. Depending on the industrial sector, there are more or less needs for these specialised washing systems. These needs are particularly high in the food industry to which there partly apply specially high hygiene standards, too. For the hygiene concepts of these companies, cleaning devices or washing systems for all work materials used and reused there are just as significant as hygiene solutions for the personnel.

Industrial washing systems for different wash goods

Regardless of whether it's sheets, moulds, buckets, lids, small load carriers (KLT), large containers, paloxes or even hams, the cleaning of these special washed goods requires an industrial washing system that is adapted to the respective washed goods.

Washing systems for containers/ boxes/pallets

With washing systems for containers, boxes and pallets, there are different types of devices. Basically, we differentiate between the Ecoline and Highline series with or without pre-wash or draining zone.

Washing systems for universal items to be washed (industry)

Washing systems for universal items to be washed are the all-rounders, but they are not suitable for big devices or parts such as standard trolleys or pallets. In this class, we offer two types: Cover-type and rotary basket washing machines.

Washing systems for equipment (trade sector)

Washing systems for equipment in the trade sector resemble cover-type washing systems for universal items to be washed in the industry, but they are designed for pots, pans, containers and similar things. We offer washing systems for equipment in 4 sizes.

Washing systems for knife baskets

Washing systems for knife baskets are necessary, above all, in the meat processing industry, because they must comply with particularly high hygiene standards. This is also reflected in many different types in this category.

Washing systems for pallets

We offer washing systems for pallets with and without a pre-wash zone. Depending on individual demands and the desired throughput (up to 120 H1-pallets per hour), vertical and horizontal washing systems are used.

Washing systems for standard trolleys

Washing systems for standard trolleys are specialised cleaning systems for the so-called “Cutter meat trolleys” which are employed in the meat industry. Such washing systems are offered for single or double loading with trolleys in different sizes.

Washing systems for large containers, paloxes

Large containers and paloxes have become indispensable in any production operation. Cleaning of these bulky products requires an industrial washing system that is specially designed for large containers or specifically for paloxes.  

Cabin washing system, 1 smoke trolley

With its large washing room, the cabin washing system for one smoke trolley, oven rack or other items to be washed ensures an hourly output of 8 to 12 batches. The self-cleaning round hole nozzle pipes guarantee intensive washing.

Large room washing systems for 2-10 smoke trolleys

Large room washing systems for the cleaning of 6 Z-shape smoke trolleys at the same time or other items to be washed, such as feed trolleys or paloxes: Depending on the items to be washed, the wash room can be individually designed according to your needs.

Washing systems for smoke sticks

The washing system for smoke sticks is about a highly-specialised cleaning system for the food industry or the meat processing industry. These washing systems are available in two versions with different capacity.

Washing systems for attachment rails (sheets)

The washing system, which specialises in attachment rails for cut sheets (sheet cake), is a drum washing system with cover opening for filling. It is possible to place attachment rails in different sizes.

Automatic conveying technique

Customised stainless steel conveyor technology for the food industry. Our partner develops individual complete solutions for automated plants and transport systems according to the highest hygiene and quality standards with the aim of accelerating all processes in your company and thereby significantly increasing your productivity.

Your contact persons

You have further questions about our industrial washing systems or about the topic of cleaning technology and wish to have personal expert advice? By telephone or also on site with pleasure. Our experienced specialist advisers will find the optimum solution for you.


OUR TYPES OF INDUSTRIAL WASHING SYSTEMS FOR THE FOOD INDUSTRY

Industrial washing systems are individually designed by Mohn GmbH and then perfectly tailored to the needs of the respective company. For each item to be washed, there are special requirements which are considered by us directly during planning. So our washing systems are used for professional cleaning in the food industry, meat-processing industry, but also in craft businesses - for example in bakeries, butcheries and industrial kitchens.

Besides the robust and high-quality manufacturing products made of stainless steel, the industrial washing systems from Mohn are characterised, above all, by their inner qualities: Apart from reliability, our washing systems excel by their economy. This becomes noticeable during daily use through reduced consumption of water and little chemical consumption. Wherever items to be washed must be perfectly cleaned, our industrial washing systems perform their duties reliably.

The Sinner Circle: Meaning in the cleaning process

The Sinner Circle describes cleaning processes which are organised and carried out in industrial cleaning. The Sinner Circle is named after Herbert Sinner (1900-1988), the surfactant chemist and head of detergent application technology with Henkel. It is applied with washing machines, disinfection and when cleaning buildings, for example.

The mechanism of actions consists essentially of the interaction of four factors:

1. Mechanical action (contact between the surface to be cleaned and detergent)

2. Time

3. Temperature

4. Chemical action (detergent and its concentration)

 

The four factors depend directly from each other and should always result in the same total amount. If, for example, one factor must be decreased due to the special requirements, then an other one must be increased accordingly. The ratio of the factors depends on the type of soiling and the matter to be cleaned. Interaction of all the four factors is crucial for the success or failure of cleaning.

However, the following must also be considered:

  • Time and temperature influence chemical and mechanical action
  • Chemical and mechanical action mutually influence each other

Thanks to our long-term experience and precise knowledge of chemical detergents, surfaces and materials, we can develop for you the most cost-effective solution for every specific application. In addition, we take into account all the relevant rules and guidelines.


FIELDS OF APPLICATION FOR INDUSTRIAL WASHING SYSTEMS Edelstahl

Bakeries and sweets industry

From manufacture to large companies with industrial output – with a few exceptions, industrial washing systems are always part of the corresponding hygiene concepts, which otherwise would be hardly realisable for 100%. Some specialised industrial washing systems, such as those for attachment rails, have especially been developed, amongst others, also for bakeries and businesses of the sweets industry.

Industrial kitchens and fine food industry

Highest hygiene regulations apply in all processing businesses which produce products for final consumers. This applies to a small restaurant to an industrial kitchen in the canteen to specialised companies with the focus on fine food. For almost all these businesses, industrial washing systems for universal items to be washed are at least worthwhile. So from bowls to cutting boards to plates and cups, everything can be cleaned quickly and reliably. This saves time and manpower.

Slaughterhouse and butchery

What is applicable to industrial kitchens and bakeries also applies in the same way to slaughterhouses and butcheries, of course. From a small business to abattoirs, there is a particularly high demand for professional and preferably automated cleaning. This regards, for example, containers and knife baskets. Depending on the size of the business, what is suitable here are industrial washing systems for universal items to be washed or specialised washing systems, for example, for paloxes or knife baskets as well as container washing systems for Euronorm boxes (E1, E2 and E3).

Food industry and meat processing industry

Large businesses of the food and meat processing industry stand day-to-day in the fight against thousands of soiled working tools and containers. This applies to the manufacture of deep-frozen pizza as well as for cutting pig half-carcasses on the conveyor belt. Apart from the corresponding hygiene technology, good equipment with specialised industrial washing systems is for both businesses virtually the prerequisite for efficient working in conformity with the hygiene regulations.


REQUIREMENT PLANNING FOR INDUSTRIAL WASHING SYSTEMS Edelstahl

Requirement planning for industrial washing systems | Mohn GmbH

Industrial washing system type DLWA-500-2T-Highline to clean containers in a continuous process

In case of changing a hygiene concept or setting up a new production facility, planning of the necessary hygiene measures is extremely important. This also includes the requirement planning for industrial washing systems as well as their installation at a suitable place. As specialists with a 20-year experience, we readily develop with you the needs for and the installation of the industrial washing systems for your operation. While doing so, we keep an eye on new developments with the legal hygiene regulations. In the process, the planning is therefore so important, because every business places unique requirements to industrial washing systems which have to be coped with.

The most important general factors include:

  • the amount of materials to be cleaned as well as their sizes and assumed future developments
  • the assumed level of pollution and its persistence
  • the requirements of the food regulatory authority in charge (hygiene regulations)
  • individual operational requirements as well as spatial conditions

VIDEO


Please contact us

When planning and implementing washing systems various factors have to observed. Please contact us for more information.


Industrial washing systems from Mohn – your partner for professional hygiene solutions

Industrial washing systems from Mohn Cleaning Technologies | Mohn GmbH

Our special washing systems for cleaning smoke trolleys and smoking skewers

For more than 20 years, we have been your competent contact for the planning and implementation of concepts for the industrial washing systems. In the process, MOHN stands for highest demands and best quality. At the same time, we bet on cooperation with our customers for highest customer satisfaction – to us, this is the true mark of our success. As a result, our industrial washing systems are preferably aiming at businesses of the food industry, from the meat processing industry to bakeries, fine food manufacturers and industrial kitchens.

Depending on individual needs and operational circumstances, we offer a wide selection of various industrial washing systems - also in highly specialised form such as for process engineering or the electrical industry where the small part containers for sensitive components must be cleaned in a hygienically excellent way.

When selecting and installing the desired industrial washing system, we gladly help you, of course, and cooperate directly with your architect on request.


OUR REFERENCE PROJECTS Edelstahl

Pass-through washing system in the baking industry

Pass-through washing system in the baking industry

For a manufacturer from the baking industry, Mohn GmbH has implemented a pass-through washing system, cleaning both transport boxes and baking trays. The basis of the installation is a container washing system type DLWA 250 Highline that with its tunnel dimensions is by default aligned as “Baking version” for the use in bakeries.

Pass-through washing system for large containers in the fish industry

Pass-through washing system for large containers in the fish industry

At our customer Bioceval, residues from the fish processing industry are used to produce various high-quality fish meals and oils.

To clean the large containers (paloxes) used, a 27-meter-long continuous washing system including a fully automatic de-stacking device including a weighing zone was planned, constructed and implemented.

Industrial washing machine in the meat industry

Industrial washing machine in the meat industry

For a manufacturer of numerous meat and sausage specialities in northern Germany, Mohn GmbH has realised an industrial washing plant that cleans both liver cheese and pâté moulds as well as lattice slats in a continuous process.

Industrial washing machine in the meat industry

Industrial washing machine in the meat industry

A state-of-the-art 3-tank washing system with a length of 26 meters was put into operation at the family business Bahlmann Kalbfleisch, Germany in August 2022. This innovative industrial washing system enables Euronorm containers to be cleaned in a continuous process and offers integrated functions for label removal and drying.

Optimum knife handling in the meat industry

Optimum knife handling in the meat industry

For a well-known pork and beef cutting and processing plant near Göttingen (Germany), a new cleaning and process concept for knife baskets and stab protection clothing (stab protection aprons, stab protection gloves) was planned and implemented.

Industrial washing machine in the meat industry

Industrial washing machine in the meat industry

In 2020, a customised perforated tray system was designed in close collaboration with Hochreiter Fleischwaren, taking into account the manufacturer's specifications for the filling and portioning system. To ensure that the perforated trays meet the high hygiene standards before the trays reach the filling and portioning system, they undergo a cleaning and sterilisation process in an industrial washing system followed by a drying process.

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ADVANTAGES AND SERVICE OF OUR HYGIENE STATIONS Stainless Steel

Our claim

To secure and comply with all the compulsory hygiene standards ranks first with us. Therefore, all the Mohn washing systems are oriented towards offering the perfect washing system solution for most various operating modes in different versions in a symbol of industrial style so that hygiene regulations are 100% complied with it.

Professional advice, technology and innovation

This is why we like to be always at your disposal to provide advice in order to jointly find the suitable industrial washing systems. In the process, we benefit from our long-standing, professional experience in this field. Of course, we are exactly observing the developments of regulations and hygiene requirements in order to be ahead of the future by means of innovation and fresh ideas, if possible.

Competent service

We provide a service hotline to our customers. Here you can reach us 8 hours a day, 5 days a week. Together with our internal service technicians, who carry out repairs on site, and our large stock of spare parts, we guarantee fast and competent help in case of problems and defects of our industrial washing systems.

Maintenance agreements

Anyone who wants to be on the safe side will conclude a maintenance agreement with us immediately or afterwards. This way, the integrity of a industrial washing system is ensured for a long time through regular maintenance and overhaul, even in case of extensive use, and appearing problems can be detected and solved at an early stage.