Box washing systems - 350-400 boxes
Box washing systems - 350-400 boxes
Box washing system Highline
Type DLWA 400
Single tank pass-through washing system for 350 - 400 crates per hour
- Completely double-walled, soundproof and heat insulated machine housing
made of one piece and completely welded, lowenergy consumption - Nozzle arms with stainless steel nozzles can be removed and cleaned without any tools
(Nozzle arms with forced positioning) - Infeed table: Length 1,500 mm
- Longitudinal or transverse through-feed with a Scanbelt bone chain, clearly slanted with
Euronorm containers - Passage height suitable for Euronorm E1-E3-crates, adjustable on request for customer-specific items
to be washed - Tunnel pass-through with height adjustment via easily adjustable hold-down devices
- strong stainless steel centrifugal pump with high circulation and strong wash pressure
- Plate filter that can be removed via the maintenance door, for simple soiling and daily outputs up to
1,000 pieces; external filter tank for taking up larger amounts of dirt see options. - Electric tank heater: 2x 10 kW; optional with steam directly or via heat exchanger
- Outfeed table: Length 1,500 mm with limit switch (Belt + final rinsing stop with full outfeed table)
- Optionally with blow-off tunnel in different performance levels, depending on desired blow-off result
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*Width depends on filter type execution.
Technical data depends on equipment. Errors and omissions excepted. Information provided without guarantee.
Material
Edelstahl rostfrei 1.4301
Information
Tank volume with plate filter: 400 ltr.
Tank volume with outside box filter: 450 ltr.
Tank volume with drum filter: 600 ltr.
Description
The compact washing machine consists of a main wash zone and a final rinse zone. It can be used to quickly and effectively clean light to heavily soiled Euro-standard containers (E1 to E3).
After switching on the machine via the main switch, the tank is filled automatically. After reaching the tank volume, the water meter stops and the water is heated to a temperature of 50-55 ° C by means of the built-in 20 kW heater. As soon as the temperature is reached, the washing process can be started using the start button. The detergent is dosed via an on-site dosing unit or optionally via an already installed dosing pump (see accessories). The tank content is permanently monitored by a float switch. The boxes are transported through the machine at a clear angle by means of a "Scanbelt" bone chain.
In the main washing zone, a powerful stainless steel centrifugal pump with 11 kW (1000 l / min at 5 bar), optimally positioned stainless steel flat jet nozzles with a large passage and a long exposure time for the washing solution ensure excellent cleaning results. The detergent solution is filtered through a plate filter (standard, optionally also available with an external filter box or drum filter) and returned to the wash tank.
This is followed by a thorough rinsing of the containers with fresh water. The final rinse water is fed to the wash tank to freshen up the washing liquor. At the end of the discharge table there is a limit switch that stops the belt and rinsing when the discharge table is full.
Options
- External filter tank Article no. 11.10.00.87
- Fresh water pre-spraying <45°C inlet temp. Article no. 11.10.00.69
- Fresh water pre-spraying >50°C inlet temp Article no. 11.10.00.68
- Vapour exhaust with piping Article no. 11.10.00.81
- Waste water heat exchanger for fresh water heating Article no. 11.10.02.80
- Tank heater with direct steam Article no. 11.10.00.84
- Steam heat exchanger washing tank Article no. 11.10.00.83
- Hot water or thermal oil heat exchanger for washing tank Article no. 11.10.02.81
- Clear rinsing boiler 1x10kW Article no. 11.10.00.86
- Clear rinsing boiler 2x10kW Article no. 11.10.00.85
- Steam heat exchanger final rinsing Article no. 11.10.00.82
- Blow off DLWA-BS-1, 1 fans á 5.5kW, length 2300mm Article no. 11.10.00.89
- Blow off DLWA-BS-2, 2 fans á 5.5kW, length 2300mm Article no. 11.10.00.88
- Crate turner DLWA+blow-off Article no. 11.10.00.78
- Crate turner DLWA Article no. 11.10.00.80
Technical Data
Power supply | 3x 400 V/ N/ PE; 50 Hz |
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Drain | DN 50 in floor drain near the machine below the machine tank with standpipe |
Water connection | 2x 3/4“, min. 40°C in main wash and 15-85°C in after rinsing area, 2-5 bar, 2-8°dH |
Water consumption | approx. 400 l/h |
Heater | 2x 10 KW (electrical) |
Tank capacity | 400 l. (plate filter)/ 450 l. (outside box filter)/ 600 l. (drum filter) |
Pump capacity | 11 kW at 1000 ltr./min - water circulation, washing pressure 5bar |
Washing tunnel length | 2700 mm (main wash zone incl. rinsing zone) |
Exhaust air | Optional exhaust air DN 250 at 1 point 1500m3 /h at 500 Pa |
Wash tunnel dimensions (w x h) | 610 x 410 mm |
Power rating | 32 kW |
Working height | 950 mm (ergonomic) |
Video
Nozzles
Stainless steel nozzles with an optimal opening angle for a good cleaning effect. Insensitive to pollution.
Control cabinet
Large control cabinet with high-quality control components from well-known manufacturers.
Double-walled housing
30mm insulated, double-walled tunnel housing for low energy consumption. With large maintenance doors for easy internal cleaning.
Holddown height adjustment
Easy height adjustment of the holddown device to clean differently high items in the wash tunnel.
Stainless steel centrifugal pump
Powerful stainless steel centrifugal pump with high circulation and high wash pressure.
Outside box filter
Large outside box filter for taking up large amounts of dirt. Easy cleaning of the filter boxes also during running operation.