Cabin washing system for 2x 200 l / 300 l standard trolleys

Cabin washing system
Type KWA-DUO

For 2 meat bins (200 resp. 300 litres) according to DIN 9797

  • Cleaning of 30-50 bins hourly (200l or 300l) with normal to strong soiling
  • Due to 180° position of the bin, the cleaning of all sides is possible
    (also in the area of the wheels and the bottom)
  • Hedgehog nozzle enables thorough cleaning of the bin interior, nozzle head can be
    screwed off and is thus easy to clean
  • Interior floor with sloped plates above washing tank, washing water is guided from the machine outside
    into the filter area and from there into the tank.
    Advantage: No direct soiling in the machine interior, no coarse dirt in the tank
  • SIEMENS S7-1200 control with SIEMENS touch screen monitor and display of all parameters
  • Wash programs with selectable treatment durations (e.g. short, medium, long)
  • Large washing tank for taking up large amounts of dirt (e.g. protein soiling)
  • Low energy consumption, tank double-wall isolated
  • Stable, completely welded machine with massive frame and high material thicknesses
  • Strong 15 kW EDUR stainless steel centrifugal pump 1500l/ min at 4 bar wash pressure
  • All gear motors can be easily dismounted via shrink disc connections

TypeCapacityPower / hPDF
KWA-DUO2x HBW (200/ 300 ltr.)30-50 trolleys11.10.02.72
Drum filter for automatic dirt discharge  11100273
Vapour exhaust 1500 m³/ h at 500 Pa  11100274
Direct tank heater via steam 11100275
Indirect tank heater via steam 11100276
Tank heater with hot water or thermal oil heat exchanger 11100281
10 kW electric boiler for heating the flushing water 11100277
20 kW electric boiler for heating the flushing water 11100279
Steam heat exchanger to heat the final rinsing water 11100278
We manufacture individually according to customer requirements

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Material

Rustproof stainless steel 1.4301

 

Dimensions with lateral tank

w 3,530 x d 5,025 x h 3,000 mm

 

DESCRIPTION

For the efficient cleaning of up to 50 lifting and charging trolleys per hour, with a capacity of two 200 or 300 litre trolleys with a common to medium level of soiling, our state-of-the-art cabin washing system is at your disposal.

The system allows the user to drive two soiled charging trolleys simultaneously into a robust receptacle for DIN9797 trolleys and clean them at the same time. To start the programme, the user must leave the safety area and press the start button, having previously selected the desired wash programme on the SIEMENS display.

During the washing process, both 200-litre or 300-litre standard trolleys (lifting and loading trolley) are motorised and tilted 180° into the wash area and precisely positioned via a driven hedgehog head nozzle. This hedgehog-head nozzle is located in the centre of a wash arm construction and has lateral nozzles for external cleaning. These nozzles swivel several times around the containers, driven by a motor on the machine roof. Thanks to the generously sized round hole nozzles, which allow a high water flow rate, all areas of the bins are thoroughly cleaned, including the outside and inside, underbody and wheels, to achieve an outstanding cleaning result.

After cleaning, a rinse is automatically performed using a separate nozzle system that requires the necessary line pressure (at least 3 bar to be provided by the user). After completion of the wash programme, the resulting vapour is almost removed with the help of a vapour extraction system before the door opens automatically and the lifting and loading trolleys are returned to their initial position for removal.

The wash water of the cabin washer can be heated electrically, alternatively there is the option of using steam or hot water using a heat exchanger system. To ensure the safety of the operating personnel, the feed area is secured on both sides by a robust safety fence and a SICK light grid is available in the entry area.

 

Options

  • Drum filter for automatic dirt discharge Article no. 11.10.02.73
  • Vapour exhaust 1500 m3/ h at 800 Pa Article no. 11.10.02.74
  • Direct tank heater via steam Article no. 11.10.02.75
  • Indirect tank heater via steam Article no. 11.10.02.76
  • Tank heater with hot water or thermal oil heat exchanger Article no. 11.10.02.81
  • 10 kW electric boiler for heating the flushing water Article no. 11.10.02.77
  • 20 kW electric boiler for heating the flushing water Article no. 11.10.02.79
  • Steam heat exchanger to heat the final rinsing water Article no. 11.10.02.78
  • Special support for similar container sizes on request

Technical Data

Power supply3x 400 V/ N/ PE (depending on the equipment)
DrainDN 50 (discharge in bottom drain)
Water connection3/4“, temp. 10-85° C, min. 3-6 bar
Tank capacity2000 Ltr.
Air connection1/2“
Exhaust airDN 250
Hot water connection (option)1 1/4“(for supply and return)
Steam connection (option)1-6 bar (direct or indirect)
Power rating steam heating32 kW
Power rating electric heating (10 kW)approx. 50-60 kW (incl. 10 kW flushing boiler)
Power rating electric heating (20 kW)approx. 50-60 kW (incl. 20 kW flushing boiler)
Power rating hot water heating43 kW

Video

Cabin washing machine Type KWA-DUO, ID 18-64662
Cabin washing machine Type KWA-DUO, ID 18-64662

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